Dustrax Energy Save uses real-time sensor data to automatically adjust fan speed to live demand, saving energy, reducing costs and maintaining safe airflow at all times.
Book a DemoDustrax Energy Save is our new IoT-powered control platform, designed to bring intelligent automation to dust and fume extraction. Powered by live sensor data, it optimises fan performance moment-to-moment, reducing unnecessary energy use without compromising operator protection or COSHH compliance.
Built on Dustraction’s engineering heritage, Energy Save works across new and existing LEV systems, minimising disruption and maximising value from day one.
Real-Time Automation
Sensors track airflow demand every second, adjusting fan speed automatically.
Lower Energy Use
Reduce electricity costs by matching power output to actual system demand.
Safe & COSHH
Compliant – Airflow never falls below required extraction levels, ensuring operator protection.
Retrofit or New Install
Energy Save is fully compatible with Dustraction’s systems and many third-party LEV units.
Intelligent fan control powered by real-time data.
Step One
Airflow, operator usage and system conditions are tracked in real time.
Step Two
The system down-regulates inactive stations while maintaining safe airflow for active ones.
Step Three
You save money and energy without changing the way your teams work.
Automatic Demand Control
Fan output adjusts based on real-time conditions, not fixed settings.
IoT-Ready Platform
Live data visibility, performance tracking and future digital integrations.
COSHH-Compliant Performance
Safety airflow thresholds are maintained continuously.
Retrofit Compatible
Upgrade existing systems for instant efficiency gains.
Low-Disruption Installation
Minimal downtime during setup and commissioning.
Future-Ready Engineering
Designed, manufactured and tested in-house for long-term reliability.
Sensors: Airflow / pressure sensors depending on system type
Compatibility: New Dustraction systems & many existing LEV units
Connectivity: Wired digital sensor network & IoT gateway
Control
Logic: Automated fan speed optimisation with safety thresholds
Installation: Low-disruption retrofit or fit-with-new build
Support: Backed by Dustraction’s nationwide engineering team
Extraction systems often run at full speed even when only one or two workstations are active. Dustrax Energy Save eliminates this waste by continually tuning fan output to what is actually needed, helping sites cut energy use, reduce carbon emissions and support sustainability goals without changing workflows.
We’re rolling out Dustrax Energy Save across multiple UK manufacturing sites, with early installations reporting strong energy-saving potential. A full case study will be published in early 2026.
View All Dustraction Case StudiesIs Dustrax Energy Save compatible with my existing extraction system?
Yes. It can be retrofitted to most Dustraction systems and many third-party LEV units.
Will reducing fan speed affect COSHH compliance?
No. The system will never allow airflow to fall below safe operating levels. Operator protection remains the priority.
How much energy can I save?
Savings vary by site, but many LEV systems run at full output unnecessarily. Energy Save ensures you only use what you need.
Do I need new sensors installed?
Yes. Sensors enable real-time monitoring and drive the automated fan-control logic.
Does it integrate with future IoT or smart-factory platforms?
Yes. Energy Save is designed for long-term digital integration and data visibility.
Speak to our engineering team to see how Dustrax Energy Save can transform your extraction performance.
Book a Demo